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Engineering casebook

Case 11 / Aircraft sizing

Conceptual transport-aircraft sizing

Explore how payload, range and fuel assumptions affect takeoff mass, alongside the mission and payload-range plots from a transport-aircraft sizing study.

Mission sizing · payload-range analysis · mass-budget explorer
Aircraft design & performanceOptimizationScientific Python
My work

Mission sizing, weight convergence and performance analysis

The engineering question

How do payload and mission assumptions change the mass that a conceptual aircraft needs to carry?

The project covers mission sizing, weight convergence, constraint analysis and payload-range performance. The interactive mass-budget explorer isolates the relationship between payload, fuel and takeoff mass, allowing the effect of mission range and passenger count to be examined directly.

Inside the method

Method and workflow

  1. 01

    Describe the mission

    State range, passengers, crew, cruise assumptions, loiter and diversion.

  2. 02

    Account for fuel

    Combine segment retention factors with a declared cruise relation and reserve allowance.

  3. 03

    Close the mass balance

    Require takeoff mass to equal payload and crew, empty mass and mission fuel.

  4. 04

    Read the trade

    Change payload or range and inspect which mass contribution grows. Constraints and geometry require a separate design stage.

Mission sizing and mass balance

Give the mission a mass budget.

Takeoff mass140.0t
Empty mass67.2t
Mission fuel39.3t
People + baggage33.5t
Range changes takeoff masst
0.0072.45144.91217.36289.82325 passengers + 10 crew: 3,500, 140.021,5003,7506,000Cruise range (nm)
325 passengers + 10 crew
The closureTakeoff = empty + fuel + payload

Empty fraction: 0.48. Cruise: 230 m/s, L/D 18, fuel-consumption rate 0.5 h⁻¹. Add 30 minutes loiter, a 200 nm diversion, segment allowances and a 6% reserve multiplier on fuel fraction.

Allow 100 kg per passenger and per crew member, including baggage. The model holds the empty-mass fraction fixed; a structural-weight regression is a separate sizing step.

This example illustrates takeoff-mass balance under the selected mission assumptions. The original constraint and payload-range calculations are shown separately in the project figures.

Project figures / 4 selected figures

Project figures

01 / 04
Mission definition
Mission definition
Mission definition

Transport-aircraft mission segments used to organize the sizing analysis.

Open full-size image ↗
Technical notes

Model assumptions and scope

  • The interactive mass-budget model uses a fixed 48% empty-mass fraction and specified mission segments.
  • The project figures include the full sizing-study outputs. The interactive mass-budget model isolates mass closure and does not recalculate structural weight, constraint intersections or the complete payload-range envelope.
Potential extensions

Extend the example with a weight regression and constraint analysis, using a single documented mission definition.

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